Since the copper strip has good elasticity, it is difficult to collect the corrugated strip after rolling. If the corrugated strip is rolled by a hob having a small tooth-shaped pressure angle, the corrugated strip is easily collected into a waveform during the wave forming. Under normal circumstances, after the wave shaping, if the ripple distance of the corrugated belt is small, the wave damper device should be adjusted. The damping device is loosely adjusted. After the wave is received, the corrugated belt will recover under the elastic deformation elastic force, and it is difficult to reach the requirement of the wave pitch; if the damping device is adjusted too tightly, the corrugated belt may be severely squeezed to cause a rotten belt. phenomenon.
At present, the pressure angle of corrugated belt hobs manufactured abroad can be divided into two categories, one is about 45Â°, mainly used in the United States and Europe, and the other is about 35Â°, mainly used in Japan and other countries. The corrugation angles of the corrugated strips rolled by the two types of hobs are 120Â°Â±5Â° and 95Â°Â±5Â°, respectively. The corrugated belt with the corrugation angle of 120Â°Â±5Â° needs to increase the wave-receiving device when collecting the wave, which is difficult to collect, but the process of processing the corrugated belt hob is easy to realize. The corrugated belt with a corrugation angle of 95Â°Â±5Â° has a large bending, and the elastic deformation resistance is small when the wave is formed, and can be directly realized by the damping elastic piece, but the tooth root is easy to be processed when processing the helix angle of the helical tooth blade of the hob. Interference is generated and the hob manufacturing process is difficult. According to the rolling characteristics of the above two types of corrugated belt hobs and the processing characteristics of the hob, combined with the actual production equipment, it is decided to adopt a corrugated belt hob machining scheme with a tooth pressure angle of about 35Â°. In order to solve the manufacturing problem, the hob with a tooth pressure angle of about 35Â° is analyzed and studied. Starting from the structure and processability of the corrugated belt hob, the gear grinding machine with helical gears is used to grind the teeth and roll the waves. The blade is designed as an involute profile, so that the rolling ripple is dry when the cutter is rolled, and the relative slip is minimal, thereby improving the forming quality of the corrugated strip and increasing the linear speed of the rolled corrugated strip.